Raw Mix Design and Quality Calculation Training

Learn to Design Raw Mix From 2,3,4 components with ash compensation from solid fuels.

For 67 USD                   Enroll

Training Mode

Online Training at your own time and pace

Access Validity

1 - year from enrolment date

Best Suited For

Lab. chemists, Consultants, Process Engineers, Process Managers

What will you get from this training

In this training course, you will learn all the quality KPI calculations required for analyzing raw meal or kiln seed suitability for making great quality clinker and for smooth kiln operation. You will learn in detail the phenomena of volatile recirculation of alkalies, chlorine, and sulfates.

You will understand the raw mix design concepts. You will be able to make any raw mix design from given raw materials and their chemical analysis. You will learn design of raw materials from 2, 3, and 4 raw materials with ash absorption from coal or alternative fuels.

We recommend you to skim through the course curriculum below to see in detail which topics are covered in this training course.

Course Highlights

5 - Video Lessons

15 - Documentary  Lessons [Text]

3 -  Minor assessments to check Progress

1 -  Major assessment to ensure skill development

Online support on any questions asked within 24 hours

Online 2, 3, 4 Component  Raw Mix Design Templates

Downloadable Raw Mix Design Excel Sheets.

Easy & Convenient learning style 

Hassle-free access to the course  

Certificate of Participation

Enhance your capabilities by joining now                   Enroll

Happy Learners From CIN e-Learning Platform

A senior Chemical Engineer and Managing Director of two companies dealing with AF,  aiming to go 100% on alternative fuels in his cement kiln projects took the training and said that "The course has refreshed his skills of doing process audit of pyro process".

Neville Roberts

Chemical Engineer from KSA. "I have taken 2 courses so far and found the lessons very easy to understand, ready to work on in plant and achieved a deep knowledge of pyro process"

ABDULRAHMAN HASSAN ALI ALRAYH 

Chemical Engineer from Egypt. "I have taken 3 courses so far and found the lessons very comprehensive to answer all of my questions about the subject" On his suggestions we have added more use cases to solve day-to-day issues of cement plants.

Mohamed Kasim

Position Yourself an Agile Process Expert                   Enroll

COURSE CURRICULUM

Cement Manufacturing Process.
  • Major Raw Materials and Minor Components
  • Raw Material Preparation.
  • Pyro-Processing.
  • Cement Grinding.
Quality Calculations.
  • List of quality Calculations.
  • Quantitative calculations.
  • Composition Monitoring Calculations
  • Bogue Formula Calculation
  • Burnability Calculations
  • Alkali and Sulphur Calculations
  • Miscellaneous Calculation
Fuel Quality [Suitability for Kiln and Calciner Firing]
  • Coal Properties as Quality Parameters
  • Oil and Gas Properties as Quality Parameters
Quality Control Audit [Kiln feed and Clinker]
  • Section Introduction
  • Quality KPIs of Clinker and Control Levers of Quality
  • Burnability KPIs as Control Levers
  • Assessment and Audit of Volatile Phenomena in Kiln
  • Supplementary Quality Calculations
Raw Mix Design.
  • Introduction to raw mix design
  • Two component/Material Raw Mix Designs. 2 two component raw mix design.pdf
  • Three component/Material Raw Mix Design.
  • Four Component/Material Raw Mix Design.
2,3 and 4 Component Templates for Practice
  • 2-Component Raw Mix Design
  • 3 by 2-Component Raw Mix Design
  • 3-Component Raw Mix Design
  • 4-Component Raw Mix Design
OnDemand Course Evaluation.
  • Course Evaluation.

Frequently Asked Questions

  • The qualification for taking this training course is that you have a basic knowledge of pyro processing.
  • You may be a CCR operator preparing in advance for future challenges.
  • You may be a Process engineer, with a core responsibility for process analysis and optimization.
  • You may be a production supervisor, or production manager, responsible for having a 360-degree awareness, and visualization of the actual process.
  • You may be an organization intending to develop your own team capable of working for plant operation optimization.
  • Or, you may be someone working as a cement plant operation and optimization consultant.

Upon registration/Enrollment, the entire course will be made available for viewing. Please watch the video lessons, learn the concepts and practice excercises/activities well. During course time you can watch the videos as many times as you like, use the online calculators to practice excrcies and assignments. Training is delevered through recorded and hosted multimedia means like videos, PDF Documents, Online Calculators etc.. In case if you need a special one to one coaching on any special topic, this can be arranged on chargeable basis @ USD50/hour coaching sessions.

You will get full support during training time, You can ask any question during study in comment section, you can generate a ticket, you can write direct email to instructor and you can even contact on phone/WhatsApp of course instructor, all required contacts will be emailed to you on course registration.

1-full year from the date of enrollment in this training course

  • You can enroll into this training at any time you want.
  • This course is open at all times, During your training time you will get full support to answer your questions and clearify your doubts.

We have created our courses with much thought & care so that you get a simplified and comprehensive tactical content to excelld! If you're unsatisfied with your purchase, please raise a refund request within 48 hours of enrolling and get 100% of your money back as long as:
  • Less than 10 % of the course content has been viewed.
  • Not attempted the program assessments.
  • Haven't downloaded any handouts of the training.

YES, if you have any additional questions regarding this training course please submit a ticket here Customer Support Services