This course imparts and enhances your process expertise in the pyro section in particular and in general, it will make you an expert in using process measurements with portable instruments for process audits and analysis. Carry on combustion performance analysis and establish all pyro Key Performance Indicators as Process KPIs, Quality KPIs, Productivity KPIs, and Reliability KPIs to mention a few.
You will learn the skill of using correctly portable process measurement instruments. You will be able to take correctly gas/air flow measurements using Anemometer, and Pitot tube. You will be able to use correctly a thermocouple/RTD probe to take temperature measurements in ducts and chutes. The use of a radiation pyrometer will be discussed thoroughly. You will learn the proper procedure to take gas samples with a portable gas analyzer.
You will learn everything about the fundamentals of the combustion process. Here you will get an opportunity to understand the mole concept of the chemistry of combustion reactions in your personal space. You will learn about the desired characteristics of good fuel for your purpose. You will learn about the properties of coal, oil, and natural gas which will help you to choose the best fuel for your use in a kiln, calciner, and any other furnace/fired heater. You will understand the formulas for calculating calorific values. You will learn gross calorific value and net calorific value, and their physical significance in the combustion process.
You will learn everything about the combustion reaction of carbon, hydrogen, and sulfur. You will learn How much oxygen is required to burn the fuel and how much CO2, H2O, and SO2 will be produced as flue gases from the combustion of the fuel. By learning this you will be able to calculate how much primary air, secondary air, and tertiary air is required in your kiln system. Not only this, but you will be able to calculate the percentages of different gas components like CO2, H2O, SO2, O2, and N2 at the kiln inlet, calciner outlet, and at any point in the preheater.
This training will enable you to do a professional quality mass and heat balance of pyro-section. Being capable of doing mass and heat balance, you will be capable of identifying the optimization potentials to reduce production costs, reduce CO2 emissions, and enhance productivity, reliability, and sustainability.
For writing Mass Balance, You need to learn about all material streams, their metering, and measuring. In this training, you will learn everything about this. You will learn which material streams are to be taken from calibrated metering systems like kiln feed, and fuel flow. And you will learn how to establish clinker production through direct and indirect methods. You will learn everything about gas/air flow calculations using Anemometer and Pitot tubes.
For writing Heat Balance, You will learn how to identify and calculate all heat streams entering into the system and leaving the system. You will learn all methods and formulas for calculating: Sensible Heat, Calorific Heat, Heat of Evaporation, Heat of clinker formation, Heat associated with de-carbonated CaO, and Heat losses through radiation and convection.
Use-case examples, assessments, and online calculators in each calculation will ensure that the concept is ready to practice and apply in your industrial case. Online Mass and Heat Balance templates will facilitate you to generate a professional quality mass and heat balance for your plant, or for your customer's plant if you are working as a consultant.
We recommend you to skim through the course curriculum below to see in detail which topics are covered in this training course.
35 Plus video lessons
20 Plus Practical use case examples
20 plus Online calculators for practice
5 Minor assessments to check Progress
1 Major assessment to ensure skill development
Online support on any questions asked within 24 hours
One-on-one student guidance support on demand.
Downloadable Process Log Sheet, Material Sampling Plans, etc
Online Mass & Heat Balance, Combustion Calculations Templates
1-year free access to the data bank, Formula bank, and online templates.
Certificate of completion.
A senior Chemical Engineer and Managing Director of two companies dealing with AF, aiming to go 100% on alternative fuels in his cement kiln projects took the training and said that "The course has refreshed his skills of doing process audit of pyro process".
Chemical Engineer from KSA. "I have taken 2 courses so far and found the lessons very easy to understand, ready to work on in plant and achieved a deep knowledge of pyro process"
ABDULRAHMAN HASSAN ALI ALRAYH
Chemical Engineer from Egypt. "I have taken 3 courses so far and found the lessons very comprehensive to answer all of my questions about the subject" On his suggestions we have added more use cases to solve day-to-day issues of cement plants.
Upon registration/Enrollment, the entire course will be made available for viewing. Please watch the video lessons, learn the concepts and practice excercises/activities well. During course time you can watch the videos as many times as you like, use the online calculators to practice excrcies and assignments. Training is delevered through recorded and hosted multimedia means like videos, PDF Documents, Online Calculators etc.. In addition you secure Three 1-hours online 1 to 1 session with course with no additional cost. But, In case if you need a additional special one to one coaching on any special topic, this can be arranged on chargeable basis @ USD50/hour coaching sessions.
You will get full support during training time, You can ask any question during study in comment section, you can generate a ticket, you can write direct email to instructor and you can even contact on phone/WhatsApp of course instructor, all required contacts will be emailed to you on course registration.
1-year from the date of enrollment in this training course
YES, if you have any additional questions regarding this training course please submit a ticket here Customer Support Services