Process-Energy Audit of Pyro Section

Learn to Unlock the Potentials of your Plant through Process Optimization

For 297 USD                   Enroll

Training Mode

Online Training at your own time with 1 to 1 support [3-sessions].

Access Validity

2-year from enrolment + Lifetime subscription for reference tools

Best Suited For

Consultants, Process Engineers, CCR-Operation Team, Process Managers

What will you get from this training

You will learn everything to do the process audit or/and start your process auditing business. This detailed training is designed to make you a process expert in the pyro section.

Process-Energy audit course has many sections but broadly three sections.

1.  Process Measurement Section.

2.  Process Calculation Section.

3.  Process Audit Execution and Report Writing Section.

The first section is dedicated to process measurements. Where you will learn about, portable instruments used in audits. Working principle, and, procedures for taking, process measurements using these instruments. The second section is dedicated to process calculation. there are eight subsections in this category. You will find the treasure of knowledge, and online calculators in this section, to establish mass and heat balance. And comprehensive knowledge, for calculation of all key performance indicators of pyro processing.

And the third section has three sub-sections, dedicated to audit preparation, audit execution, and, audit report writing.

Additionally, you will have to practice project work in this training consisting of writing mass and heat balance of your kiln section, Establishing all KPIs including Process KPIs, Quality KPIs, Productivity KPIs, Reliability KPIs, Environmental KPIs etc. Moreover, You will prepare various reports as guided in the report templates as training tactical projects.

Course Highlights

50  Plus video lessons 

20 Plus Practical use case examples  

20 plus Online calculators for practice

10 Minor assessments to check Progress

1 Major assessment to ensure skill development

Online support on any questions asked within 24 hours

One-on-one student guidance support on demand.

Downloadable Process Log Sheet, Material Sampling Plans, etc

Online Mass & Heat Balance, Combustion Calculations Templates

Downloadable Audit Report Templates, a Data bank for reference.

FREE lifetime access to the data bank, Formula bank, and online templates.

Certificate of completion.

Enhance your capabilities by joining now                   Enroll

Happy Learners From CIN e-Learning Platform

A senior Chemical Engineer and Managing Director of two companies dealing with AF,  aiming to go 100% on alternative fuels in his cement kiln projects took the training and said that "The course has refreshed his skills of doing process audit of pyro process".

Neville Roberts

Chemical Engineer from KSA. "I have taken 2 courses so far and found the lessons very easy to understand, ready to work on in plant and achieved a deep knowledge of pyro process"


Chemical Engineer from Egypt. "I have taken 3 courses so far and found the lessons very comprehensive to answer all of my questions about the subject" On his suggestions we have added more use cases to solve day-to-day issues of cement plants.

Mohamed Kasim

Position Yourself an Agile Process Expert                   Enroll


Course Introduction
  • Brief Introduction of Audit Training and Training Structure
Process Measurement Procedure with Portable Instruments
  • Thermocouple and RTD for temperature measurements.
  • Portable Radiation scanner (gun) for temperature measurements.
  • Pitot tube for velocity, flow and pressure measurements.
  • Anemometer for velocity and flow measurements.
  • Pressure probe for static pressure measurements
  • Portable gas analyser for flue gas composition analysis.
Fuel Properties [New addition for understanding combustion calculations]
  • Coal properties
  • Oil and gas properties
Combustion Equations [New addition for understanding combustion calculations]
  • Definitions, Mole Concept, and Assumptions involved in calculation.
  • Combustion-equations of Carbon, Hydrogen, Sulphur
Combustion Calculations for Process Analysis
  • Calorific Value Calculation
  • Minimum Stochiometric Air Calculation
  • Minimum Combustion Gas Calculation
Detailed Mass Balance Calculations
  • 10 Step Formula to do Mass and Heat Balance of Pyro Section
  • Kiln Feed to Clinker Ratio
  • Kiln Feed to Clinker Ratio: Solved Use-Cases
  • Gas Density Calculation
  • Gas Density Calculation: Solved Use-Cases
  • Flow measurement [pitot tube and Anemometer]
  • Flow measurement [pitot tube and Anemometer]: Solved Use-Cases
Detailed Heat Balance Calculations
  • Sensible Heat Calculations
  • Sensible Heat Calculations: Solved Use-Cases
  • Calorific heat calculations
  • Calorific heat calculations: Solved Use-Cases
  • Heat of formation calculations
  • Heat of formation calculations: Solved Use-Cases
  • Heat of evaporation Calculations
  • Heat of evaporation Calculations: Solved Use-Cases
  • Non-Carbonatic Heat Calculations
  • Non-Carbonatic Heat Calculations: Solved Use-Cases
  • Radiation and Convection Heat Calculations
  • Radiation and Convection Heat Calculations: Solved Use-Cases
Preliminary Mass and Heat Balance Calculations
  • Identification of Material Streams
  • Calculations with fuel analysis
  • Calculations with fuel analysis: Solved Use-Cases
  • Calculations without fuel analysis
  • Calculations without fuel analysis: Solved Use-Cases
Detailed Mass and Heat Balance Project
  • Process Measurements for Detailed Mass and Heat Balance
  • Process Log-Sheet for Detailed Mass and Heat Balance Project
  • Material Sampling Schedule Sheet for Mass and Heat Balance
Preliminary Mass and Heat Balance Project
  • Data Recording Required for Preliminary M&H Balance
  • Process Log-Sheet for Preliminary Mass and Heat Balance Project
  • Material Sampling Schedule Sheet for Preliminary Mass and Heat Balance
Process KPI Calculations
  • Energy Performance Calculation
  • Kiln and Cooler Calculations.
  • Cooler Efficiency Calculations
  • Kiln Firing Calculation
  • False Air Calculation.
  • Fan Calculations.
Quality KPI Calculations
  • Section Introduction
  • Quality KPIs of Clinker and Control Levers of Quality
  • Burnability KPIs as Control Levers
  • Assessment and Audit of Volatile Phenomena in Kiln
  • Supplementary Quality Calculations
Productivity-Reliability-Environment KPIs of Pyro Section
  • Productivity KPI
  • Reliability KPI
  • Environment KPI
Audit Preparation
Audit Execution
  • Activities for Day Before Kiln Audit
  • Activities During Kiln Audit/Inspection
Audit Evaluation:) Results and Reports
Training Evaluation

Frequently Asked Questions

  • The qualification for taking this training course is that you have a basic knowledge of pyro processing.
  • You may be a CCR operator preparing in advance for future challenges.
  • You may be a Process engineer, with a core responsibility for process analysis and optimization.
  • You may be a production supervisor, or production manager, responsible for having a 360-degree awareness, and visualization of the actual process.
  • You may be an organization intending to develop your own team capable of working for plant operation optimization.
  • Or, you may be someone working as a cement plant operation and optimization consultant.

Upon registration/Enrollment, the entire course will be made available for viewing. Please watch the video lessons, learn the concepts and practice excercises/activities well. During course time you can watch the videos as many times as you like, use the online calculators to practice excrcies and assignments. Training is delevered through recorded and hosted multimedia means like videos, PDF Documents, Online Calculators etc.. In addition you secure Three 1-hours online 1 to 1 session with course with no additional cost. But, In case if you need a additional special one to one coaching on any special topic, this can be arranged on chargeable basis @ USD50/hour coaching sessions.

You will get full support during training time, You can ask any question during study in comment section, you can generate a ticket, you can write direct email to instructor and you can even contact on phone/WhatsApp of course instructor, all required contacts will be emailed to you on course registration.

2-years from the date of enrollment in this training course

  • You can enroll into this training at any time you want.
  • This course is open at all times, During your training time you will get full support to answer your questions and clearify your doubts.

We have created our courses with much thought & care so that you get a simplified and comprehensive tactical content to excelld! If you're unsatisfied with your purchase, please raise a refund request within 48 hours of enrolling and get 100% of your money back as long as:
  • Less than 10 % of the course content has been viewed.
  • Not attempted the program assessments.
  • Haven't downloaded any handouts of the training.

YES, if you have any additional questions regarding this training course please submit a ticket here Customer Support Services