We Train your Engineers and Conduct Your First Audit 

Onsite Process Measurement Coaching For Audit

PROCESS AND ENERGY AUDIT: 

AUDIT TO UNLOCK YOUR PLANT POTENTIAL: 

ACTIVITY_PROCESS ANALYSIS-->OUTCOME_ROAD MAP FOR OPTIMIZATION

A detailed audit is an ideal way for independent assessment of the performance of your cement plant, and for identifying performance gaps, bottlenecks and opportunities for improvement. We offer audits that evaluate present performance and recommend actions to improve your cement manufacturing business. We help you to assess and optimize your current equipment and identify areas that may require upgrades or modifications. Sometimes small adjustments in equipment or processes can deliver big benefits. Identifying constraints in your plant operation and finding potential areas of improvement are important to every business. Even an already highly performing plant can always have enough scope for further improvements. Even if you think that an upgrade or modification is needed, you might be unsure about where to focus your investment and how to take into consideration all the factors that impact your processes.


Comprehensive Audit and Onsite Audit Training [PROCESS-ENERGY AUDIT]

15 - Online Live Coaching Sessions on Zoom + Online course log-in for recorded lessons, downloads etc...

Comprehensive Audit [PROCESS-ENERGY AUDIT]

3- weeks of live training + 6 months of access to online lessons,  calculators, and templates

Section Specific Audit [PROCESS-ENERGY AUDIT]

Consultants, Process Engineers, CCR-Operation Team, Process Managers

What will you get from this live Workshop?

This being a live workshop, I am sure that what you will learn here will be a certain practical knowledge and step by step to do activities for doing process analysis of your pyro process. You are having a great opportunity to ask any question in the training session about the subject and understand the process completely. You have a private 1 to 1 live session [2-3 hours] so that you can ask all those questions that you may not be comfortable asking in a group Zoom session.

Here is a summarized mention of the things you will take away from this workshop.

You will learn the procedures and standard practices to take process measurements with portable instruments like Anemometer, pitot tube, TC/RTD, radiation pyrometer, and a portable gas analyzer.

You will learn all concepts from the basics regarding the combustion process, starting with the mole concept and calorific value of fuel,  you will learn how much air is required for combustion in a kiln and calciner, and how much combustion products/gases we produce in the combustion process and what is the exact composition of that flue gas. You learn everything about combustion equations and a lot more. You will not only learn but practice many use cases of your plant and calculate all that you will learn using online calculators.

You will learn and you will be capable, by the end of this workshop to do mass and heat balance of any section of your plant, yes we will give you a step-by-step pathway for writing mass and heat balance of pyro section, kiln, and cooler. More than 50- example use cases of evaluating mass and heat quantities to establish mass and heat balance are included in training lessons.

And at the end, we will take up the application part of doing mass and heat balance, and you will calculate all KPIs [Process KPIs, Quality KPIs, Productivity KPIs, and Reliability KPIs to mention a few.] from the process measurements we will be taken or provide to you as sample measurements and from the mass and heat balance sheet, which we will be developing in this workshop.

We recommend you to skim through the course curriculum below to see in detail which topics are covered in this training course.

Course Highlights

15  Live ZOOM sessions of 2 hours each 

35  Plus addon videos  as summarized lessons 

20 plus Practical use cases solved using Online calculators

5 Minor assessments conducted in live sessions 

1 Major assessment to ensure skill development

Online support on any questions about the subject

WhatsApp support during the training period 

Downloadable Process Log Sheet, Material Sampling Plans, etc

Online Mass & Heat Balance, Combustion Calculations Templates

              Downloadable Data bank for reference.

6-month additional free access to the data bank, Formula bank, and online templates, video lessons etc...

Certificate of completion.

Enhance your capabilities by joining now                   Enroll

Happy Learners From CIN e-Learning Platform

A senior Chemical Engineer and Managing Director of two companies dealing with AF,  aiming to go 100% on alternative fuels in his cement kiln projects took the training and said that "The course has refreshed his skills of doing process audit of pyro process".

Neville Roberts

Chemical Engineer from KSA. "I have taken 2 courses so far and found the lessons very easy to understand, ready to work on in plant and achieved a deep knowledge of pyro process"

ABDULRAHMAN HASSAN ALI ALRAYH 

Chemical Engineer from Egypt. "I have taken 3 courses so far and found the lessons very comprehensive to answer all of my questions about the subject" On his suggestions we have added more use cases to solve day-to-day issues of cement plants.

Mohamed Kasim

Position Yourself an Agile Process Expert                   Enroll

COURSE CURRICULUM

Frequently Asked Questions

  • The qualification for taking this training course is that you have a basic knowledge of pyro processing.
  • You may be a CCR operator preparing in advance for future challenges.
  • You may be a Process engineer, with a core responsibility for process analysis and optimization.
  • You may be a production supervisor, or production manager, responsible for having a 360-degree awareness, and visualization of the actual process.
  • You may be an organization intending to develop your own team capable of working for plant operation optimization.
  • Or, you may be someone working as a cement plant operation and optimization consultant.

This is an online live workshop and the learning will be two way, you will be attending live sessions on each subject as well as you will be facilitated with summarized recorded video lectures on each topic you learn in online session. There will be 15- live zoom sessions of 2 hours each. Upon registration/Enrollment, the entire course structure will be made available for viewing. At the end of each day after live session, the summerized video lesson will be available to you for viewing as many times as you want. You will be learning the concepts and practicing the exercises/activities given under each headings. In addition to Live zoom class, video lessons and solved examples, you will be facilitated with online calculators to use for practice exercises and assignments. In addition to 15- live group sessions, you secure one 2-hours online 1 to 1 session with course instructor to discuss personal specific questions about the subject.

Since it is an online live workshop, you can directly ask the instructor in zoom session. Moreover, You can ask any question during study in comment section, you can generate a ticket, you can write direct email to instructor and you can even contact on phone/WhatsApp of course instructor, all required contacts will be emailed to you on course registration.

Since it is an online live workshop you will be attending online classes for 15 days in three weeks from the start of workshop, however you will get additionally 6-months of access to course materials, online calculators and live class recordings.

  • You can enroll any time for the next batch of online workshop.
  • The date for starting the next bach will be available above in this page.

We highly recommed you to attend all online sessions, still incase if you miss any session You will be able to watch the replay on the next day.

YES, if you have any additional questions regarding this training course please submit a ticket here Customer Support Services