Get Mastery in doing Mass and Heat Balance of Pyro Section
Enabling you to conduct detailed and preliminary mass and heat balance calculations for any section of your plant
Training Mode
Online Training at your pace 24x7
Access Validity
1 year from enrolment
Best Suited For
Process Engineers, CCR-Operation Team, Process Managers
What will you get from this training
This training will enable you to do a professional quality mass and heat balance of pyro-section. Being capable of doing mass and heat balance, you will be capable of identifying the optimization potentials to reduce production costs, reduce CO2 emissions, and enhance productivity, reliability, and sustainability.
For writing Mass Balance, You need to learn about all material streams, their metering, and measuring. In this training, you will learn everything about this. You will learn which material streams are to be taken from calibrated metering systems like kiln feed, and fuel flow. And you will learn how to establish clinker production through direct and indirect methods. You will learn everything about gas/air flow calculations using Anemometer and Pitot tubes.
For writing Heat Balance, You will learn how to identify and calculate all heat streams entering into the system and leaving the system. You will learn all methods and formulas for calculating: Sensible Heat, Calorific Heat, Heat of Evaporation, Heat of clinker formation, Heat associated with de-carbonated CaO, and Heat losses through radiation and convection.
Use-case examples, assessments, and online calculators in each calculation will ensure that the concept is ready to practice and apply in your industrial case. Online Mass and Heat Balance templates will facilitate you to generate a professional quality mass and heat balance for your plant, or for your customer's plant if you are working as a consultant.
Course Highlights
Engaging 10 video lessons
9 Practical use case examples
9 Online calculators for practice
9 Minor assessments to check Progress
1 Major assessment to ensure skill development
Online support on any questions asked within 24 hours
Takehome Mass and Heat Balance Excel Sheet
Online Preliminary Mass and Heat Balance Template
Online Detailed Mass and Heat Balance Template
Downloadable Process Log Sheet, Material Sampling Plans, etc
Takehome Mass and Heat Balance Blueprint and Datasheets
Certificate of Participation
Happy Learners From CIN e-Learning Platform
A senior Chemical Engineer and Managing Director of two companies dealing with AF, aiming to go 100% on alternative fuels in his cement kiln projects took the training and said that "The course has refreshed his skills of doing process audit of pyro process".
Neville Roberts
Chemical Engineer from KSA. "I have taken 2 courses so far and found the lessons very easy to understand, ready to work on in plant and achieved a deep knowledge of pyro process"
ABDULRAHMAN HASSAN ALI ALRAYH
ABDULRAHMAN HASSAN ALI ALRAYH
Chemical Engineer from Egypt. "I have taken 3 courses so far and found the lessons very comprehensive to answer all of my questions about the subject" On his suggestions we have added more use cases to solve day-to-day issues of cement plants.
Mohamed Kasim
COURSE CURRICULUM
- 10 Step Formula to do Mass and Heat Balance of Pyro Section
- Assessment 01
- Kiln Feed to Clinker Ratio
- Kiln Feed to Clinker Ratio: Solved Use-Cases
- Kiln Feed to Clinker Ratio: Activities and Online Calculator
- Gas Density Calculation
- Gas Density Calculation: Solved Use-Cases
- Gas Density Calculation: Activities and Online Calculator
- Flow measurement [pitot tube and Anemometer]
- Flow measurement [pitot tube and Anemometer]: Solved Use-Cases
- Flow measurement [pitot tube and Anemometer]: Activities and Online Calculator
- Assessment: Mass Balance Calculations
- Sensible Heat Calculations
- Sensible Heat Calculations: Solved Use-Cases
- Sensible Heat Calculations: Activities and Online Calculator
- Calorific heat calculations
- Calorific heat calculations: Solved Use-Cases
- Calorific heat calculations: Activities and Online Calculator
- Heat of formation calculations
- Heat of formation calculations: Solved Use-Cases
- Heat of formation calculations: Activities and Online Calculator
- Heat of evaporation Calculations
- Heat of evaporation Calculations: Solved Use-Cases
- Heat of evaporation Calculations: Activities and Online Calculator
- Non-Carbonatic Heat Calculations
- Non-Carbonatic Heat Calculations: Solved Use-Cases
- Non-Carbonatic Heat Calculations: Activities and Online Calculator
- Radiation and Convection Heat Calculations
- Radiation and Convection Heat Calculations: Solved Use-Cases
- Radiation and Convection Heat Calculations: Activities and Online Calculator
- Assessment: Heat Balance Calculations
- Identification of Material Streams
- Calculations with fuel analysis
- Calculations with fuel analysis: Solved Use-Cases
- Calculations with fuel analysis: Activities and Online Calculator
- Calculations without fuel analysis
- Calculations without fuel analysis: Solved Use-Cases
- Calculations without fuel analysis: Activities and Online Calculator
- Assessment: Preliminary Heat Balance Calculations
- Process Measurements for Detailed Mass and Heat Balance
- Process Log-Sheet for Detailed Mass and Heat Balance Project
- Material Sampling Schedule Sheet for Mass and Heat Balance
- Process Measurement Set for Kiln M
- Data Recording Required for Preliminary M&H Balance
- Process Log-Sheet for Preliminary Mass and Heat Balance Project
- Material Sampling Schedule Sheet for Preliminary Mass and Heat Balance
- ASSIGNMENT incase you have no access to real plant data.
Frequently Asked Questions
- The qualification for taking this training course is that you have a basic knowledge of pyro processing.
- You may be a CCR operator preparing in advance for future challenges.
- You may be a Process engineer, with a core responsibility for process analysis and optimization.
- You may be a production supervisor, or production manager, responsible for having a 360-degree awareness, and visualization of the actual process.
- You may be an organization intending to develop your own team capable of doing process and energy audits of your industry.
- Or, you may be someone working as a cement plant operation and optimization consultant.
- This training course is for you. In this training program, you will get everything you need to conduct Mass and Heat Balance of your pyro section in the form of condensed knowledge of 2-decades of readings and practical experience in plant audit and analysis.
Upon registration/Enrollment, the entire course will be made available for viewing. Please watch the video lessons, learn the concepts and practice excercises/activities well. During course time you can watch the videos as many times as you like, use the online calculators to practice excrcies and assignments. Training is delevered through recorded and hosted multimedia means like videos, PDF Documents, Online Calculators etc.. In case if you need a special one to one coaching on any special topic, this can be arranged on chargeable basis @ USD50/hour coaching sessions.
You will get full support during training time, You can ask any question during study in comment section, you can generate a ticket, you can write direct email to instructor and you can even contact on phone/WhatsApp of course instructor, all required contacts will be emailed to you on course registration.
1-full year from the date of enrollment in this training course
- You can enroll into this training at any time you want.
- This course is open at all times, During your training time you will get full support to answer your questions and clearify your doubts.
- Less than 10 % of the course content has been viewed.
- Not attempted the program assessments.
- Haven't downloaded any handouts of the training.
YES, if you have any additional questions regarding this training course please submit a ticket here Customer Support Services
